Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending

Get precise sheet metal bending with our Adjustable Bending Die with Rollers. Manufactured in our factory for quality and reliability.
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PRODUCTS DETAILS

  • Overview
  • Product Description
  • BHT Processing Equipments
  • Packaging & Shipping
  • Products Photos
  • BHT Clients
Overview

Basic Info.

Model NO.
BHTIE-2040
Manufacturing Technology
Computer Technology
Mold Cavity Technology
CNC Milling
Milling Speed
High Speed
Parts Detection Method
Measurement of Three Axis NC
After-sales Service
Quality Problem, Free Replacement
Optional
Automatic / Manual
V Opening
50-350mm
Length
1000-6000mm
Rollers
Yes
Transport Package
Thick Plywood
Specification
2000-6000mm
Trademark
BHTIE
Origin
China
HS Code
8207300090
Production Capacity
300 Sets / Month

Product Description



 

Product Description

1).Available Press Brake Machines Brand Amada, Atlantic, Adira, Baykal, Beyler, Darley, EHT, Ermaksann, Durmazlar, Bystronic, Gasparini, Guifil, Haco,Imal, LVD Ivan, LVD, Mecos, Megobal, Promecam,Trumpfwila,Salvagnini, Safan, Weinbrenner,Yawei, Yangli,JFY,ACL,YSD,ZYMT,ADH,etc...
2).BHT Tooling Advantages Taking into consideration our clients wishes, every day we work to satisfy our clients' needs, to increase our product list and tools quality. 
√ BHT produce bending tools from high speed steel high quality steel(42CrMo=SCM440=42CrMo4=4140), working surfaces are preciously grounded, standard will be whole body Total Hardening, the hardness can reach HRC47;
√ We can do surface hardening on bending tools by Laser, the the hardness can reach HRC60.
√ BHT have  we have more than 20 years experience in bending tooling manufacturing.
√ BHT bending tooling factory total have 116 people, total have around 150 sets processing machines for bending tools. most processing machines are CNC and from China local top manufacturer,  but also we have 12 sets of processing machines from Japan and Europen;
√ BHT bending tool accuracy: Center Accuracy:±0.02mm, Parallel Accuracy:±0.02mm, Vertical Accuracy:±0.02mm
√ Every special bending tooling will be tested by our press brake machines and have the testing samples before sending to our clients.
3). TYPES OF PRESS BRAKE TOOLS Tools for press brake are considered "safety first", and dies with fall prevention grooves are now standard.
Typical punch clamp types ONE TOUCH TYPE / WITH SAFETY GROOVE
Bending edge shapes STANDARD PUNCH,GOOSENECK PUNCH,STRAIGHT PUNCH,SASH PUNCH,HEMMING PUNCH,THICK PLATE PUNCH
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Typical die types and mounting methods 1V Die, 2V Die, 4V Die
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
 
4). TOOL LENGTH In the case of Amada type, there are 4 types such as standard types:
L = 835mm, S = 415mm, A section = 835mm and B section = 800mm
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
 
5). HOW TO READ THE TONNAGE CHART
Check the tonnage chart before Bending.
The tonnage chart is always specified in the tool catalog, and is also displayed on the machine as a nameplate 
where it is easy to see. Basically, you can read the conditions other than pressure in the chart below.
Knowing this tonnage chart deeply or shallowly will make a big difference in worker safety and product finish.
It greatly affects machine specifications, tool selection, product accuracy and quality, so let's grasp the contents 
and use them for safe work. First of all, read the following contents from the chart below.
1: Minimum flange length (b) 
2: V-width (V-opening) of tool used for bending (V) 
3: Required tonnage to bend 1m long material (F)




[ Right figure, symbol of tonnage chart ] V=V-width (V-opening)
b=Minimum flange length
ir=Inner bend radius t=Material thickness
(Tensile strength 40~50kg/mm)
*Tensile strength for Stainless steel (Inox) 60~75kg/mm, Aluminum 25~45kg/mm
F=Pressure par meter (kN/m)
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
The values in the tonnage chart are based on "bottoming" and "SS material", so the tensile strength etc. 
must be taken into account depending on the processing conditions.
The values in the tonnage chart are based on "bottoming" and "SS material", so the tensile strength etc. 
must be taken into account depending on the processing conditions.
6). MINIMUM FLANGE LENGTH
To complete the bending, the material must be on both shoulders of the die to the end.
The minimum flange length is expressed by the following formula based on 90° bending.
b=( V/2 ) x √2≒0.7V
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
 
7). V width selection and basic setting of ir (inner R)
V-WIDTH
Bending Method
V-Width
Features
Bottoming
Material thickness
ecause of the bending process that is used most often, the patterns for V-grooves are also finely divided.
0.5 - 2.6
3.0 - 8.0
9.0 - 10
6×t
8×t
10×t
Partial Bending
12 - 15×t
Since an arbitrary angle bending is taken into consideration, the V-width is set so that bending accuracy is easily stabilized.
Approximately twice as much as bottoming.
Coining
5 - 6×t
The purpose is to reduce inner radius and reduce the amount of bite at the tip of the punch.
iR (inner radius)
Bending Method
iR (inner radius)
Features
Bottoming
≒V/6
Base values for maintaining safe and stable accuracy,  such as punch tip radius and spring-back amount.
Partial Bending
When high accuracy is required, use a bottoming type tool.
Coining
Care must be taken when using a bottoming die because iR increases and extra pressurization is required.

 

BHT Processing Equipments

CNC Machine Center,EDM, WEDM, CNC Grinding Machines, CNC Milling Machines, more than100 sets, mostly are imported from Europe and Japan.
Not only for our own Tooling Designing, Tooling manufacturing, Tooling Maintenance , BHT also provide OEM machining service for our international customers.
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
BHT Tooling Testing equipments:  CMM 2.5 Dimension (Precision:0.001mm),Micro scope(Precision:0.001mm),Profile projector(Precision:0.001mm),CMM 3 Dimension ( Precision:0.001mm),Hardness tester,Calipers,Micrometer, Protractor,Height gauge, Dial gauge, Coating Thickness Gauge,  etc... 

Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
 

Packaging & Shipping

Thick wooden box with Air Bubble Film inside
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending

Products Photos

Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending

BHT Clients

BHT have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen)
Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending

 

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